S 215 Dew Point

s2151

SUTO-iTEC dewpoint sensor / dew point monitor S 215

The SUTO-iTEC dew point sensor S 215 provides reliable and long term stable dew point monitoring in industrial applications. With these new models dew point measurement in refrigerant dryers becomes affordable and can replace traditional temperature measurement which often couldn’t tell the real dew point. S 215 outputs the measurement value through the loop powered 4-20 mA signal

Application

Dew point measurement is used in:
Compressed air dryers and before sensitive equipment

  • Plastic injection process resin drying
  • Blow molding process
  • Medical gases in hospitals
  • Compressed air purity in food and pharmaceutical industry
  • In all industrial processes requiring high purity of clean and dry air (CDA)

 

Product features

  • Affordable dew point sensor for mid range applications such as refrigerant dryer monitoring
  • Long term stability
  • IP65 casing provides robust protection in rough industrial environment
  • Very fast response time ensures safe and reliable indication whenever dew points are out of valid ranges
  • Can be installed directly into dryers through G 1/2″ thread
  • High accuracy of ± 2 ºC dew point

 

Technical data

Measuring range
Dew point
Relative humidity
Temperature
-20…50 °C
0…99.9 %
-30…70 °C
Accuracy ±2 °C dew point
Pressure range -0.1 … 5.0 MPa
Power supply 10 … 30 VDC
Ambient conditions -20 … 50 ºC
Response time t90 0…-20 ºC: 30 sec
-20…0 ºC: 10 sec
Output signal 4…20 mA, 2-wire
Connection M12, 5 pole
Casing Zinc alloy
Classification IP65
Process connection G 1/2” thread (ISO 228/1)
UNF 5/8″ thread (on request)
Transport temperature -30 … +70 ºC
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S 212 Dew Point

S-212

SUTO-iTEC dew point sensor / dew point transmitter S 212

The SUTO dew point sensor S 212 provides reliable and long term stable dew point monitoring in industrial applications. The newly developed sensor features improved signal and stability in demanding industrial applications. It makes it an ideal choice for dew point measurements in desiccant dryers.

The measured dew point is output via a 4-20 mA signal output. The compact size of the sensor makes it an ideal choice for installations in tight environments. Sensor parameters such as analogue output scaling, alarm values, units, etc, can be easily changed by using SUTO service kit. This kit is used to connect the sensor to a PC for configuration changes.

Application

Dew point measurement is used in:

Compressed air dryers and before sensitive equipment

  • Plastic injection process resin drying
  • Blow molding process
  • Medical gases in hospitals
  • Compressed air purity in food and pharmaceutical industry
  • In all industrial processes requiring high purity of clean and dry air (CDA)


Connection of S 212 with measuring chamber to compressed air

 

Product features

  • Dew point sensor for low dew point applications down to -50 ºC
  • Long term stability
  • IP65 casing provides robust protection in rough environment
  • Very fast response time ensures safe and reliable indication whenever dew points are out of valid ranges
  • Can be installed directly into dryers through G 1/2″ thread
  • High accuracy of ±2 ºC dew poin

 

Technical data

Measuring range
Dew point
Relative humidity
Temperature
-50 …+20 ºC
0 …99.9%
-30 …+70 ºC
Accuracy ±2 ºC dew point @ -50 ºC
Pressure range -0.1 … 5.0 MPa
Power supply 12 … 30 VDC / 60 mA
Ambient conditions -20 … 50 ºC
Response time t90 0…-40 ºC: 2 minutes
-40…0 ºC: 20 sec
Output signal 4…20 mA, 3-wire
Connection M12, 5 pole
Casing Zinc alloy
Classification IP65
Process connection G 1/2″ thread (ISO 228/1)
UNF 5/8″ thread (on request)
Transport temperature -10 … +60 ºC
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S 220 Dew Point

S 220 DEW POINT SENSOR/ dew point transmitter (-100 … 0 ºC)

The SUTO-iTEC dew point sensor S 220 provides reliable and long term stable dew point monitoring in industrial applications. SUTO is using a new sensor technology which has superior signals at very low moisture levels thus providing reliable measurements down to –100 ºC.
A stainless steel mesh filter with pore sizes below 30 um protects the sensor from particles. It’s designed for applications where very low moisture levels needs to be detected.

Application

Stated accuracy under following conditions:

  • Ambient temperature 23±3°C
  • Process temperature 23±3°C
  • Ambient humidity <95%, no condensation
  • Airflow > 2 l/min at sensor tip

Product features

• Very fast response time ensures safe and reliable indication
whenever dew points are out of valid ranges
• Small size makes it ideal for dryer installations
• Measures dew points down to -100 °C
• New SUTO sensor technology
• Version with integrated pressure measurement
• Various output versions available: 1 x 4 … 20 mA, 2 x 4 … 20 mA,
RS-485 (Modbus), 4 … 20 mA loop powered
• IP 65 casing provides robust protection in rough industrial
environment
• Can be installed directly into dryers through G 1/2” thread
• High accuracy of ± 2 °C dew point
• M12 connector

Technical data

Measuring range Dew point: -100 … 0 ºC
Temperature: -30 … + 70 ºC
Pressure: -0.1 … 1.6 MPa
Accuracy Dew point: 2 ºC (-20 … -100 ºC )
Temperature: 0.3 ºC
Pressure: 0.05 bar
Pressure range -0.1 … 1.6 MPa (model 0699 0223 and 0699 0224)
-0.1 … 5.0 MPa (all other models)
-0.1 … 35 MPa (optional on request)
Power supply 12 … 30 VDC / 30 mA
Measured gas Non-corrosive gases
Ambient conditions 0 … 50 ºC
Transport
temperature
-30 … +70 °C
Response time [90%]
(at 4 l/min, perforated cap)
-80 …-20 °C: 20 sec
-20 … -80 °C: 3 min
Output signal 4…20 mA, 3-wire (0699 0220, 0699 0221, 0699 0223)
Modbus / RTU (0699 0222, 0699 0224)
Loop powered 4…20 mA (0699 0025)
Connector M12, 5 pole
Wire sizes Connector terminals support 0.14 … 0.25 mm²
Casing Process connection: stainless steel
Casing: Zinc alloy
Classification IP65
Process connection G 1/2” thread (ISO 228/1)
Sensor protection A: stainless steel sinter filter, pore size < 30 um
B: Perforated sensor cap (standard, requires a prefilter 0.1 um)
EMC According to IEC 61326-1
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Accessory for flow

Flow / Consumption Accessories

Useful accessories for installation and operation of flow sensors

Accessories Order No. Description Application
C190 0002 Closing cap for S 420 / S 450 material: 1.4404 To close the measuring sections in case the sensor unit is removed.
C190 0060 Thread adapter, G1/2″ internal to PT1/2″ external, SUS303 Used to adapt S 400 or S 450 to a PT thread ball valve.
C190 0065 Thread adapter, G1/2″ internal to NPT1/2″ external, SUS303 Used to adapt S 400 or S 450 to a NPT thread ball valve.
C190 0116 Flow conditioner Wafer type flow conditioners, which is flanged between two flanges 5 – 8 times diameter upstream of the flow meter. Please specify nominal pipe diameter and pressure.
A530 1105 A530 1106 A530 1111
A530 1113
High pressure installation device. To be used for pressure > 1.5 MPa For safety reasons we recommend to use this installation device whenever the operating pressure exceeds 1.5 MPa
* 0530 1105 – High pressure installation device for S 400-220mm
* 0530 1106 – High pressure installation device for S 450-220mm
* 0530 1111 – High pressure installation device for S 400-400mm
* 0530 1113 – High pressure installation device for S 450-400mm
A530 1108 SUTO-iTEC spot drilling device This drilling tool is used to drill holes into compressed air pipes under pressure through a ball valve.
A553 0121 Sensor cable, 6 pole, AWG22, 7.5 mm outer diameter, w/ shielding, black (per meter) Sensor cable for S 450 sensor, US flow meter and power meter
A553 0122 Sensor cable, 5 pole, AWG24, 5.0 mm outer diameter, black (per meter) Standard sensor cable for flow and dew point sensors
A553 0123 RS-485 cable 3 pole with shielding, AWG 24 RS-485 connection cable
A553 0104 Sensor cable 5 m, with M12 connector, open wires. Cable can be used to connect SUTO-iTEC sensors to a PLC or power supply.
A553 0105 Sensor cable 10 m, with M12 connector, open wires Cable can be used to connect SUTO-iTEC sensors to a PLC or power supply.
A554 0007 Power supply wall mountable, input: 85…264 VAC, output: 24 VDC, 15W, without cable This power supply is used to supply 24 DC to sensors and other devices.
A554 0008 1/2″ G type ball valve This is a proper ball valve for the instllations of flow sensors S 400.
A554 0009 Wall thickness meter The instrument is used to measure the wall thickness of pipes. The experience shows, too often the inner diameter of pipes is not exactly known, but is significant for an accurate flow measurement. By measuring the wall thickness and the pipe size the exact inner diameter can be calculated.
A554 0107 Mains unit 100-240 VAC / 24 VDC, 0.5A for S 200 series, 2 m cable Simple power supply for a portable S 420 or S 400 solution.
A554 2005 Service kit for sensor configuration including software This service kit can be used for all SUTO-iTEC sensors to change settings and check sensors.

 

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S 409 flow

Flow direction switch for compressed air / gases

The thermal mass flow direction switch S 409 allows the detection of an existing flow and the direction of the flow. It can be used in compressed air and non-corrosive gases.

The sensor element is very robust and completely of stainless steel. Through a 1/2” G-type ball valve the switch can be inserted into the pipe under pressure.

The flow and direction information is output through 2 normally open relay switches. This signals can be transferred to the SUTO flow sensor to activate and deactivate the flow measurement depending on the flow direction.

 

Product features

Detects smallest changes No mechanical wear parts
Easy installation under pressure
All parts which are in contact with flow medium are made of stainless steel

Technical data

Technical data S 409
Detection range 0.02 … 25 m/s @ 7barg, 20 °C
Sensor 2 x Pt 1000
Medium air, gases
Medium humidity <100% (no condensation)
Medium temp. -20 … 80 ºC
Ambient temp. -20 … 70 ºC
Operating pressure 0 … 16 bar
Power supply 24 VDC, 60 mA
Output 2 x Relay, 60V, 1A
Process connection 1/2” G type
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S 460 Ultrasonic flow

Ultrasonic flow sensor/ meter S 460

The S 460 ultrasonic flow sensor uses the proven clamp-on transit-time correlation technique. The ultrasonic transducers are simply clamped onto the outside of the pipe and never come in contact with the fluid.
The transducers are connected to a controller which is available as hat rail, wall mountable or portable version. The stationary models are connected to the S 330/331 series of displays and data loggers where the portable model is connectable to the S 551.

Application

Measurement of liquid flows and consumption such as:
• Chemical addition
• Cooling and heating water
• Drinking water
• Broad range of refined hydrocarbons
• Potable water
• De-ionized and demineralized water
• Sanitary flow rate measurements
• Purified water

Product features

  • Easy to install for permanent and temporary installations
  • High accuracy
  • Physical units can be selected
  • Excellent price performance
  • Suitable for DN15 – DN6000
  • Plug & play for CS-iTEC display & data logger
  • Data analysis via CSM software

Technical data

Power supply DC 8 … 36 V, AC 85 … 264 V
Velocity range 0.03 … 30 m/s
Repeatability 0.2 %
Accuracy 1%
Temperature sensor PT100 3 wire
Output 4 … 20 mA
Communication Modbus RTU, Modbus ASCII
Pipe sizes 15 … 6000 mm
(depend on transducer type, inner diameter)
Temperature range
controller
transducer
-30 … 80 ºC
-30 … 90 ºC (standard)
-30 … 160 ºC (Hign temperature)
Physical units Selectable
Supply 24 V DC / 1.5 W
Dimensions: Wall version: 190 x 155 x 85 mm
Portable version: 177 x 177 x 60 mm
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S430 Pitot Tube Flow

SUTO-iTEC flow sensor S 430

The sensor features long term stability , wide turn-down ratio and good temperature stability. It can be used in compressed air and non-corrosive gases.

Through a 1/2” G-type ball valve the sensor can be inserted into the pipe under pressure.
Various output signals allow the sensor to be connected to SUTO-iTEC displays and/or third party displays and PLCs.

Application

S 430 measures:
– Standard flow and consumption
– Actual velocity
– Pressure
– Temperature

 

Product features

  • Flow and consumption measurement in wet air or high mass flow / velocity applications
  • Measurement at compressor outlet possible
  • Tube diameters of 1’’ to 10’’. Other diameters on request
  • Insertion type, easy installation under pressure through ball valve possible
  • High temperature applications up to 200 °C
  • No mechanical wear parts
  • All parts which are in contact with flow medium are made of stainless steel

 

Technical data

Flow range Refer to Instruction Manual
Pressure range 0 … 1.6 MPa
Temperature range -40 … +200 ºC
Accuracy Flow: 0.5 % F.S.
Pressure: 0.5 % F.S.
Temperature: 0.5 °C
Pipe diameters DN 25 (1”) up DN 250 (10″)
Reference conditions Programmable,
default P =1000 hPa, T = 20 °C
Medium Wet and dry air and non-corrosive gases
Output signals SDI (SUTO-iTEC specific)
4 … 20 mA and Pulse (optional)
Modbus/RTU (optional)
MBUS (optional)
Medium temp. -40 °C … +200 ºC
Ambient temp. -20 °C … +60 ºC
Operating pressure 0 … 1.6 MPa
Power supply 24 VDC, 150 mA
Display option 2.4” color graphics display with keypad
Process connection 1/2” G type
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S 452 flow

SUTO-iTEC Thermal Mass Flow / consumption sensor S 452

The SUTO-iTEC flow sensor S 452 is based on the thermal mass flow principle. It measures volumetric standard flow over a wide measuring range and compressed air consumption . The result is pressure and temperature independent.

S 452 is designed specifically for harsh environments. The NEMA 4X enclosure with IP67 allows all-weather applications, All parts which come into contact with the measurement medium are made of stainless steel 316L. This allows applications in pharmaceutical and food industry, but also the measurement of corrosive and contaminated gas. Installations in explosive environment can be done through the optional ATEX approval. Various gases can be measured such as air, oxygen, argon, carbondioxyde, natural gas, hydrogen, methane, etc. Basically any gas mixture can be measured as long the mixing ratio and its components are known and constant.

Product features

  • Direct measurement of mass flow and standard flow without the need of pressure compensation
  • Wide range of tube sizes are supported with insertion type for big pipe diameters and in line types for small pipe diameters
  • No moving parts, non clogging
  • All parts which come into contact with the measurement medium are made of stainless steel 316L
  • Robust metal enclosure suitable for out-door applications in harsh environment
  • Wireless Bluetooth interface for sensor settingson ambient site
  • Display showing flow rates, consumption, meduim temperature and diagnostic results
  • 2 analogue outputs (4-20 mA) and 1 pulse output
  • Available options:
  • Fieldbus interface: HART, MODBUS, M-BUS
  • Hazardous approval ATEX: II 2 G Ex d IIC T4
  • 2-directional measurement
  • Flow conditioning

 

Technical data

Measuring range 0.4…92.7 sm/s *(standard range calibration)
0.8 … 185 sm/s *(max range calibration)
(refer to table for flow measurement ranges in different tube diameters)
*sm/s: standard meter per second
Accuracy ±(1.5% of reading + 0.3% full scale)
Stated accuracy at Ambient/process temperature 23 °C± 3°C
Ambient/process humidity < 90 %, no condensation
Process pressure at 0.6 MPa
Repeatability 0.25% of reading
Response time t95 <5 seconds
Sampling rate Display and outputs are refreshed every 200 msec
Tube diameter Insertion type: DN25 … DN1500
In line type: DN15 … DN80
Process connection Insertion type: ½” G type thread(ISO 228-1)
In line type: R thread(ISO 7-1), Flange EN 1092-1,ANSI /B16.5, JIS B2220
Measuring medium Any gas where the components and the mixing ration are constant and known.
See order information for a list of standard gases
Operating temperature -40 … +150 °C (medium temp. insertion type)
-40 … +100 °C (medium temp. in line type)
-40 … +65 °C (ambient temperature)
Operating pressure 1.6 MPa (insertion type)
4.0 MPa (in line type)
Analogue output 2 x 4 … 20 mA, up to 400 R load, active/passive selectable, measurement channel selectable, scaling programmable
Pulse/Alarm output Either alarm or pulse output. 1 pulse per 1,10 or 100 consumption units, Alarm programmable
Power supply 16-30 VDC, 5 W
Enclosure IP 67
Sensor material Stainless steel 1.4404 (SUS 316L)
Approvals CE, RoHS
ATEX : II 2 G Ex d IIC T4 / GB3836 / IECEx (Optional)
Fieldbus (Optional) MODBUS
HART
Configuration interface CS-Service kit
Bluetooth
Volumetric flow ranges
Inch DN Di[mm] S-Rang [m³/h] M-Range [m³/h] HS-Range [m³/h]
1/2″ DN15 16.1 0.2~45.6 0.4~91.0 0.48~110.16
3/4″ DN20 21.7 0.4~89.1 0.9~177.8 1.09~215.3
1″ DN25 27.3 0.7~147.7 1.5~294.7 1.82~356.85
1¼” DN32 36.0 1.3~266.3 2.6~531.5 3.15~643.51
1½” DN40 41.9 1.8~366.7 3.6~731.9 4.36~886.18
2″ DN50 53.1 3.0~600.1 6.0~1197.6 7.26~1450.04
2½” DN65 68.9 5.0~1026.5 10~2048.6 12.1~2480.44
3″ DN80 80.9 7.0~1424.4 14~2842.7 16.94~3441.91
4″ DN100 100.0 10~2183.3 20~4357.2 24.2~5275.71
5″ DN125 125.0 20~3419.6 38~6824.4 45.9~8263.09
6″ DN150 150.0 29~4930.1 58~9838.9 70.18~11913.10
8″ DN200 200.0 43~8785.6 88~17533.3 106.48~21229.51
10″ DN250 250.0 69~13743.9 137~27428.5 165.77~33210.69
12″ DN300 300.0 99~19814.8 198~39544.1 239.58~47880.39
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S450 flow sensor

Application

SUTO-iTEC Flow sensor provides practical, state-of-the-art, high-quality thermal mass flow sensor for gas flow applications such as

  1. Compressed air flow and distribution
  2. Airflow and distribution of process gases like Carbon dioxide, Argon, Nitrogen, Oxygen
  3. Explosive gases like natural gas, hydrogen, bio gas
  4. Corrosive gases like bio gas
  5. Fuel and air supply to burners, boilers, industrial furnaces
  6. Air flow in chillers
  7. Dosing and gas injection control

 

Product features

  • Direct measurement of mass flow and standard flow without the need of pressure compensation
  • Wide range of tube sizes are supported with insertion type for big pipe diameters and in line types for small pipe diameters
  • No moving parts, non clogging
  • All parts which come into contact with the measurement medium are made of stainless steel 316L
  • Robust metal enclosure suitable for out-door applications in harsh environment
  • Wireless Bluetooth interface for sensor settingson ambient site
  • Display showing flow rates, consumption, meduim temperature and diagnostic results
  • 2 analogue outputs (4-20 mA) and 1 pulse output
  • Available options:
  • Fieldbus interface: HART, MODBUS, M-BUS
  • Hazardous approval ATEX: II 2 G Ex d IIC T4
  • 2-directional measurement
  • Flow conditioning

 

Technical data

Measuring range 0.4…92.7 sm/s *(standard range calibration)
0.8 … 185 sm/s *(max range calibration)
(refer to table for flow measurement ranges in different tube diameters)
*sm/s: standard meter per second
Accuracy ±(1.5% of reading + 0.3% full scale)
Stated accuracy at Ambient/process temperature 23 °C 3°C
Ambient/process humidity < 90 %, no condensation
Process pressure at 0.6 MPa
Repeatability 0.25% of reading
Response time t95 <5 seconds
Sampling rate Display and outputs are refreshed every 200 msec
Tube diameter Insertion type: DN25 … DN1500
In line type: DN15 … DN80
Process connection Insertion type: ½” G type thread(ISO 228-1)
In line type: R thread(ISO 7-1), Flange EN 1092-1,ANSI /B16.5, JIS B2220
Measuring medium Any gas where the components and the mixing ration are constant and known.
See order information for a list of standard gases
Operating temperature -40 … +150 °C (medium temp. insertion type)
-40 … +100 °C (medium temp. in line type)
-40 … +65 °C (ambient temperature)
Operating pressure 1.6 MPa (insertion type)
4.0 MPa (in line type)
Analogue output 2 x 4 … 20 mA, up to 400 R load, active/passive selectable, measurement channel selectable, scaling programmable
Pulse/Alarm output Either alarm or pulse output.
1 pulse per 1,10 or 100 consumption units, Alarm programmable
Power supply 16-30 VDC, 5 W
Enclosure IP 67
Sensor material Stainless steel 1.4404 (SUS 316L)
Approvals CE, RoHS
ATEX : II 2 G Ex d IIC T4 / GB3836 / IECEx (Optional)
Fieldbus (Optional) MODBUS
HART
Configuration interface CS-iTEC Service kit
Bluetooth

 

Volumetric flow ranges
Inch DN Di[mm] S-Rang [m³/h] M-Range [m³/h] HS-Range [m³/h]
1/2″ DN15 16.1 0.2~45.6 0.4~91.0 0.48~110.16
3/4″ DN20 21.7 0.4~89.1 0.9~177.8 1.09~215.3
1″ DN25 27.3 0.7~147.7 1.5~294.7 1.82~356.85
1¼” DN32 36.0 1.3~266.3 2.6~531.5 3.15~643.51
1½” DN40 41.9 1.8~366.7 3.6~731.9 4.36~886.18
2″ DN50 53.1 3.0~600.1 6.0~1197.6 7.26~1450.04
2½” DN65 68.9 5.0~1026.5 10~2048.6 12.1~2480.44
3″ DN80 80.9 7.0~1424.4 14~2842.7 16.94~3441.91
4″ DN100 100.0 10~2183.3 20~4357.2 24.2~5275.71
5″ DN125 125.0 20~3419.6 38~6824.4 45.9~8263.09
6″ DN150 150.0 29~4930.1 58~9838.9 70.18~11913.10
8″ DN200 200.0 43~8785.6 88~17533.3 106.48~21229.51
10″ DN250 250.0 69~13743.9 137~27428.5 165.77~33210.69
12″ DN300 300.0 99~19814.8 198~39544.1 239.58~47880.39
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S421 flow

s420Stationary use

Due to the economic solution with S 421 flow the consumption measurement of compressed air and process gases in branch pipes becomes attractive. This allows the monitoring of gas consumption to different production units.
s420-1

Mobile use

The compact design and easy use allows the measurement of compressed air / gas at machine level. In the picture beside S 421 flow is connected to the air supply of a machine.

 

Product Features

  • Easy and affordable installation
  • Units freely selectable via keypad m³/h, m³/min, l/min, l/s, kg/h, kg/min, kg/s, cfm
  • Compressed air counter up to 1,999,999,999 m³. Resettable to “zero” via keypad
  • Analogue output 4…20 mA, pulse output (galvanically separated)
  • High measuring accuracy also in the lower measuring range (ideal for leakage measurement)
  • Negligibly small loss of pressure
  • Thermal mass flow principle, no additional pressure and temperature measurement necessary
  • Gas types adjustable via software (N2, O2, CO2, N2O, Ar)

 

Technical data

Measured unit m³/h, m³/min, l/min, cfm, m/s, kg/min, kg/h, kg/s
(Reference standard can be programmed)
Default values:
* Air: Ps=1000 hPa, Ts=20 °C
all other gases: Ps=1013 hPa, Ts=0°C
Accuracy ± (2% of measured value + 0.3% full scale)
Temperature drift: 0.05 % / K
Pressure drift: 0.5 % / MPa
Stated accuracy at: Ambient/process temperature 23 °C ± 3°C
Ambient/process humidity < 90 %, no condensation
Process pressure at 0.6 MPa
Process connection: R thread(ISO 7-1),
Flange EN 1092-1, ANSI / B16.5, JIS B2220
Principle of measurement: Thermal mass flow
Sensor: Glass coated resistive sensor
Measuring Medium: Air, N2, O2, Ar, N2O, CO2
Operating temperature: -30 to 50 °C
-10 to 50 °C with local display
Operating pressure: up to 1.6 Mpa
up to 4.0 MPa (Optional)
Analogue output: Signal: 4 to 20 mA
Scaling: 0 to maximum volume flow
Accuracy: 0.06 mA
Pulse output: 1 pulse per consumption unit, insulated
switch output, max. 30 VDC, 20 mA
Power supply: 12-30 VDC, 2.4W
Display: 128 x 64 pixel, with backlight
Material: Measuring section:
Stainless steel 1.4404 (sus 316L)
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